High Efficiency Activated Carbon Production Equipment for Industry

• Customization: Available
• After-sales Service: Provide
• Warranty: One Year
• Smokeless or Not: Yes
• Structure: Horizontal
• Raw Material: Coconut Shell
• Final Product: Coconut Shell Charcoal
• Final Product Usage: Make Charcoal Briquettes
• Color: Customer's Request
• Carbonization Time: 8-30hour
• Instalation: Engineer Guide
• Origin: China

Product Description

Product Description

The complete production line of activated carbon is an advanced carbon processing line integrating crushing, screening, carbonization, activation, dusting, and packaging, customized to meet various needs. All of the machinery used in this production line is of high quality and made with the latest technology, making it highly efficient and reliable. This production line can produce activated carbon of various forms, including powder, granular and columnar, and is neutral in PH value.

   The complete production line of activated carbon is a comprehensive set of equipment and machinery designed to produce activated carbon of the highest quality. It has been specifically designed to provide a complete solution for all of your activated carbon production needs. This production line is suitable for both small-scale and large-scale production, and can be tailored to meet individual requirements. This production line will ensure that you get the highest quality activated carbon with minimal effort and cost.

   The complete production line of activated carbon is the ideal solution for those looking for an efficient and reliable way to produce activated carbon. It is the perfect choice for those seeking a complete activated carbon processing line with the highest quality and efficiency. This production line is designed to provide a complete and reliable solution to all of your activated carbon production needs.

Process

The production line of coconut shell activated carbon mainly includes the following processes:

    Raw material pretreatment: Firstly, the raw materials are crushed and screened to a size of 1-3cm. Then they enter the rotary dryer, utilizing the residual heat of the production line as a heat source to control the moisture content of the raw materials at 8-15%. The exhaust gas of the dryer is treated by dust removal and smoke washing to meet emission standards.

    Carbonization process: Indirect heating is used to carbonize the coconut shells at a temperature of 650-850°C. The rotary drum of the carbonization furnace is made of high-temperature resistant stainless steel and is fully sealed with a slight negative pressure. The combustible gas generated during the carbonization process is used as fuel to provide heat for carbonization without the need for additional fuel. The carbonized coconut shell charcoal can be directly activated or processed after cooling as a finished product.

   Activation process: The coconut shell charcoal is activated using direct heating at a temperature of 850-950°C for 60-120 minutes. The rotary drum of the activation furnace is lined with refractory material and is fully sealed with a slight negative pressure. Natural gas/oil is used as fuel, and the temperature, residence time, steam usage, and oxygen supplementation can be precisely controlled to produce coconut shell activated carbon with various specifications.
   
    1.Cooling process: Water-cooled spiral conveyors and rotary coolers are used for indirect water cooling.

    2.Waste gas treatment: Treatment of the waste gas generated during the carbonization and activation processes, including secondary combustion, steam generation from waste heat, waste heat recovery, temperature adjustment, pulse dust removal, wet acid removal, etc. Harmful substances in the waste gas can be removed while maximizing the utilization of waste heat.

    3.Product processing: Crushing, grinding, screening, and packaging of the activated carbon.

Features

 1.High carbonization yield: 5-6 tons of raw materials can produce one ton of activated carbon. Carbonization and activation are carried out in an oxygen-free environment, minimizing carbon burnout. The carbonization furnace can control carbonization through segmented temperature control.

  2.Adjustable and controllable product quality: The production process parameters are adjustable and controllable, enabling the production of coconut shell activated carbon with different specifications.

  3.High degree of automation: The entire set of equipment adopts PLC automated control, with multiple sensors installed at various process nodes to ensure safety. The process parameters of the equipment can be automatically adjusted through the PLC, offering strong flexibility and requiring minimal manpower.

  4.Large production capacity: 5-20t/d.

  5.The professional activated carbon experimental testing team can provide experiments and testing of various key data such as activated carbon iodine value and ash content. Provide you with reliable solutions.

Advantages

Thanks to our indirect heating technology, we produce activated carbon of higher purity than our competitors.

Due to the primitive methods used in Asia, activated carbon produced in my country is significantly lower in purity and quality. Activated carbon produced by other companies is produced in directly heated furnaces, where the product is directly exposed to flames and comes into contact with toxic gases such as carbon monoxide (CO), nitrogen oxides (NOx), and sulfur dioxide (SO2). Furthermore, potential fluctuations in combustion conditions can reduce consistent product quality. Furthermore, the furnaces are lined with bricks, which can erode activated carbon fired on these bricks and leach into the activated carbon, causing it to lose purity. These impurities include various elements such as aluminum oxide, silicon dioxide, calcium, and other trace elements found in the bricks.

Our Difference

Thanks to German technology, our product is as pure as the food in the pot. Our ovens are constructed from special stainless steel. Because the ovens are heated externally, the activated carbon never comes into direct contact with open flames. Furthermore, there are no bricks or other materials inside the ovens; the activated carbon is baked directly on the steel. Additionally, our indirect heating technology provides a more controlled environment, reducing variability and maximizing consistent product quality.

Technical Parameters

Capacity	5-8t/d	8-10t/d	10-12t/d	12-15t/d	15-20t/d
Dryer model	HG-800	HG-1000	HG-1200	HG-1500	HG-1800
Dryer power	3kw	4kw	7.5kw	15kw	22kw
Carbonization furnace model	TH-1500	TH-1500	TH-1800	TH-2000	TH-2000
Carbonization temperature	600-850ºC
Fixed carbon content after carbonization	70-80%
Carbonization furnace drum material	309S/310S	309S/310S	309S/310S	309S/310S	309S/310S
Activation furnace model	HN-5	HN-8	HN-10	HN-12	HN-15
Activation furnace power	15kw	22kw	30kw	37kw	37kw
Activation furnace drum material	Q345+nano heat insulation board+refractory material
Activation temperature	850-950ºC
Activator	Water vapor/flue gas
Activation time	1-2h
Cooler model	GTL-1004	GTL-1204	GTL-1206	GTL-1504	GTL-1506
Temperature after cooling	≤40ºC
Activated carbon crusher model	SGP-400	SGP-400	SGP-600	SGP-800	SGP-800
Activated carbon finished product size	4-60 mesh
Activated carbon iodine value	800-1300mg/g
Activated carbon specific surface area	800-1500m²/g
Activated carbon strength	≥95
CTC	≥60%
Filling density	0.45-0.55g/cm3
Activated carbon ash	≤3%

Product Application

Palm kernel shell

Pits of olives

Pits of date

Peach Shell

Hawthorn Seed

Palm kernel activated carbon

Pits of olives activated carbon

Pits of date activated carbon

Peach Shell activated carbon

Hawthorn Seed activated carbon

Coconut shell

Walnut shell

Hazelnut shell

Wood chips

Bamboo

Coconut shell activated carbon

walnut shell activated carbon

Hazelnut shell activated carbon

Wood chips activated carbon

Bamboo activated carbon

Activated carbon, also called activated charcoal, is a porous material with a huge surface area and strong adsorption capacity. It is widely used in water treatment, air purification, medicine, food, chemicals, energy, and daily life.

In water purification, activated carbon removes chlorine, pesticides, organic pollutants, and odors, improving taste and safety. It is also used in wastewater treatment to adsorb dyes, phenols, and heavy metals, helping industries meet discharge standards.

For air and gas purification, it captures harmful gases such as formaldehyde, benzene, and volatile organic compounds (VOCs). Air purifiers, HVAC systems, and industrial filters rely on it to remove odors and pollutants. Activated carbon is also applied in solvent recovery, natural gas desulfurization, hydrogen purification, and carbon dioxide capture.

In medicine, activated carbon treats poisoning by adsorbing toxins in the digestive tract. It is used in blood purification devices for kidney patients and is also found in personal care products such as toothpaste and face masks.

The food and beverage industry uses activated carbon for decolorization, deodorization, and filtration. It improves sugar, soy sauce, and beverages, while also extending the shelf life of fruits and grains by absorbing ethylene gas.

In energy and chemicals, activated carbon serves as a carrier for catalysts, supports solvent recovery, and acts as an electrode material in supercapacitors, enabling fast energy storage and release.

For safety, activated carbon is used in gas masks, cigarette filters, and household products such as refrigerator deodorizers and shoe insoles.

Emerging applications include carbon capture, biomass-based activated carbon production, and advanced electronics such as sensors and batteries.

Overall, activated carbon is a versatile and sustainable material that plays a vital role in protecting the environment, improving health, and supporting modern industry.

Certifications

Activated carbon equipment patent certificate

CE certification

Carbonization furnace equipment patent certificate

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